Chestnut trees thrive in warm, temperate regions of the Northern Hemisphere. Although they can tolerate a variety of environments and climates, a long, warm growing season and mild winters are ideal. Deep, well-drained soil with a 5 to 6.5 pH level is best.
Depending on the species and cultivar, these deciduous trees can grow as tall as 100 feet with sharp, serrated leaves. Flowers grow near the base of new shoot growth; most trees are propagated via grafting and budding. Spacing within an orchard depends on the size of the cultivar, but over 100 trees per acre is typical.
Drip irrigation is recommended both to establish an orchard, provide an easy means of fertilization, and prevent weeds and unwanted growth between rows. Thorough irrigation is particularly important in the last few weeks of nut development.
Pollination is via wind with some assistance from insects. Cross-pollination is necessary as chestnut trees are self-sterile. Pollinators should be planted in a ratio of 1 pollinizer to every 8 cultivars. Some orchards position pollinizers at every fifth row. Depending on cultivar, flower to harvest time is about 110 to 150 days.
New growth appears on branch tips where sunlight hits the tree, so pruning should maximize exposure. Open-center trees let sunlight into the middle, top, and sides of the tree branches. Trees grown from seedlings begin to bear nuts in 3 to 5 years.
Grafted trees bear after 2 to 4 years. Burrs should be removed during the initial years to allow trees to grow and mature. Fully mature trees can produce between 1,000 and 1,500 pounds per acre each year.
Chestnuts are encased in a sea urchin-like, spiny burr that contains the large hard nuts. Nuts develop and fill out in the last 2 or 3 weeks before ripening. Burrs either split open to release nuts as they ripen or fall to the ground with nuts enclosed.
Hand- or mechanical harvesting can be used for upright-form trees; spreading trees must be hand-harvested as shaking does not adequately knock nuts from drooping branches. Fallen nuts decay quickly and may dry out or become sunburned, so nuts should be gathered frequently. Some growers install catch frames or mesh netting to prevent nuts from hitting the ground. Any remaining burrs should be removed from trees after harvest.
Chestnuts are primarily sold fresh in the shell and classified by size (large, giant, jumbo, or mammoth) by the USDA. Quality indicators are size; uniform shell color and gloss; plump kernels; bruise, crack, sprout, and decay-free nuts; peelability; sweetness; and lack of off-flavors.
Pests & Diseases
Chestnut trees are susceptible to a few pests such as the chestnut weevil, oriental chestnut gall wasp, spider mites, shot hole borers, filbert worms, and even deer and squirrels.
Diseases of concern include the aforementioned chestnut blight, as well as alternaria, aspergillus, botrytis, fusarium, penicillium, phomopsis, phytophthora root rot (also known as ink disease), leaf spot, powdery mildew, and oak root fungus. Asian chestnuts are particularly susceptible to twig canker.
Storage & Packing
Once collected, nuts are removed from burrs and immediately cooled, washed, sorted by size, and stored at 30 to 32°F in breathable mesh bags to prevent decay.
For burrs that have not yet opened, either a few days of ripening time or exposure to ethylene speeds up the process with no effect on nuts. Exposure to carbon dioxide for 5 to 7 days followed by cold storage will help prevent mold, sprouting, and deterioration.
Chestnuts can last several months when stored, but will dry out even at high humidity levels (85 to 95%), so protective packaging is needed. Nuts are high in starch and low in fat, more like potatoes or apples than other tree nuts.
References: Cornell University, Purdue University, UC Davis Fruit/Nut Research & Information Center, University of California Agricultural & Natural Resources, University of Florida/IFAS Extension, University of Illinois Extension, USDA, Western Growers Association.